Signed in as:
filler@godaddy.com
Built for Strength & Sustainability
Worker Safety & Well Being
Faster Assembly, Lower Labour Cost
Less Material, More Strength
Worker safety is NovaStruct’s first priority.
Every detail of the system is designed to minimise on-site risks — reducing time at height and eliminating manual measuring, cutting, and adjustments.
This ensures faster installation and a far more controlled, secure work environment for every project.
Less Material, More Strength
Faster Assembly, Lower Labour Cost
Less Material, More Strength
Our surface-to-surface design eliminates the need for multiple support triangles, blocks, and reinforcements.
This means fewer components, less waste, and higher structural efficiency — reducing overall material use by up to 30%.
Faster Assembly, Lower Labour Cost
Faster Assembly, Lower Labour Cost
Faster Assembly, Lower Labour Cost
Every element is precision-engineered and modular.
No cutting. No adjustments. No on-site measurement.
Two installers can complete a pavilion or sunroom structure within a single day — drastically reducing time, risk, and cost.
Built for Sustainability
Next Generation of Smart Architecture
Faster Assembly, Lower Labour Cost
Aluminium is fully recyclable and maintains its strength indefinitely through reuse.
Combined with the system’s modular, waste-free assembly, NovaStruct directly supports Australia’s 2035 emissions reduction goals and the global movement toward circular construction.
Minimal After-Sales Issues
Next Generation of Smart Architecture
Next Generation of Smart Architecture
Each NovaStruct component is precision-engineered and pre-aligned, removing the need for on-site cutting or adjustment.
The result — no warping, no leaks, no movement — just lasting performance and fewer service calls.
Built once — built right.
Next Generation of Smart Architecture
Next Generation of Smart Architecture
Next Generation of Smart Architecture
The hollow structure allows easy integration of insulation, lighting, and even renewable energy systems such as solar wiring — preparing buildings for a smart, self-sufficient future.
A True Innovation in Roof Structure
Current Popular Roof Structures
Across Australia, both timber and steel roof systems follow the same structural logic — the only difference lies in the material.
Each relies on point-to-point load bearing, where the connection between the truss and the main beam forms the entire foundation of support.
To hold up a single roof plane, dozens of triangles must be used — multiplying material, labour, and complexity.
Different materials, same structural logic — point-to-point bearing.
The Hidden Problems Behind Point-to-Point Load Bearing
Traditional roof systems rely on dozens of manual cuts — birdsmouth, ridge, seat, shoulder, soffit, tail, and more.
Each cut must be measured and adjusted by hand to make two points meet at the correct angle. Every notch becomes a potential weak spot, transferring concentrated loads through small contact areas.
Because the structure depends on these cut-to-fit points, it demands craftsmanship, time, and constant adjustment on site.
More cuts mean more variables — and more risk.
The pain points:
1️⃣ Excessive Manual Cuts
Multiple cut types are required on every rafter, increasing complexity and failure points.
2️⃣ Craft-Dependent Accuracy
Each cut must be measured and adjusted by hand to meet angles—outcomes vary with workmanship.
3️⃣ Concentrated Load Points
Notches transfer forces through small contact areas, creating potential weak spots at every joint.
4️⃣ On-Site Time & Rework
Cut-to-fit assembly demands constant adjustment on site—adding labour, delay, and inconsistency.
5️⃣ Tolerance Stack-Up
Every cut introduces a gap; across a roof these small errors accumulate into misalignment and instability.
Even when every cut is perfect, point-based connections still tend to slide or twist under stress — especially under wind or vibration.
To counter this, builders install positioning blocks (bird blocks) between trusses to maintain spacing and reduce movement.
While responsible builders include them, many skip this step to save time or cost.
Either way, the system demands extra labour, materials, and complexity just to stay stable.
When a roof depends on add-ons to stay in place, the problem is in its foundation.
1️⃣ Discontinuous Load Path
The flow of structural forces is broken into multiple short segments, creating weak transitions between joints.
2️⃣ Uneven Connections
Each joint depends on nails or screws to hold load points, which can loosen over time under stress or vibration.
3️⃣ Poor Seismic Resistance
Minor ground movement, wind pressure, or thermal expansion can cause truss displacement or misalignment.
4️⃣ Complex On-Site Work
Builders must measure, cut, fit, and fasten each truss manually, relying entirely on craftsmanship accuracy.
5️⃣ Cumulative Tolerance Error
Every truss carries small deviations, which accumulate across the structure and can lead to distortion or sagging.
From Points to Planes — The True Structural Revolution
NovaStruct changes that:
Our patented system replaces point connections with surface-to-surface load bearing, where each joint forms a stable, continuous plane.
Built from a series of modular prefabricated components — including the special-shaped main beam, adjustable conversion beam, conversion connector, wall-mounted adjustment beam, positioning beam, and round girders — the system enables adjustable roof pitch angles and extendable eaves, combining structural precision with architectural flexibility.
No manual cuts required — each connection is pre-engineered, modular, and precisely aligned.
No additional blocks — stability is built into the geometry itself.
No weak spots — clean geometry, continuous load paths, and true modular assembly.
No fixed slope limitation — each unit features an adjustable pitch angle for flexible design and site adaptation.
No static roof edge — extendable eaves allow seamless adjustment for coverage, shading, or aesthetic balance.
The result is a roof system that’s stronger, faster, and safer to build, using fewer materials while delivering lasting precision.
It’s engineered for Australia’s environment — non-combustible, corrosion-free, and fully recyclable — ready for the next generation of sustainable, prefabricated construction.
In short: NovaStruct transforms roofing from craftsmanship to engineering — from points to planes.
Proven by Practice
Proven in Real Construction — Ready for Australia
Before reaching Australia, the NovaStruct modular roof system was born in Chongqing, China — one of the world’s most complex urban terrains, well known as the “8D Magic City.” A megacity built on steep hillsides, where architecture meets gravity on its own terms and demands ingenuity and constant adaptation.
The innovative structure was later physically tested and installed in a real residential project there.
The prototype validated the system’s structural logic — transforming roof load paths from point-to-point contact to continuous surface-bearing support. Despite the asymmetric, wall-mounted configuration, the structure achieved full stability without manual cuts, on-site angle adjustments, or additional bracing.
Every component connected seamlessly, demonstrating both structural precision and architectural clarity.
This installation not only confirmed the design’s engineering strength but also proved its scalability and adaptability for modern residential and commercial applications in Australia.
INTELLECTUAL PROPERTY PROTECTION
Standard Patent :
AU 2025248645 — Modular Roof Beam System
Design Right :
AU 202517960 — five structural components
• Special-Shaped Main Beam
• Adjustable Conversion Beam
• Conversion Connector
• Wall-Mounted Adjustment Beam
• Positioning Beam